{"id":7122,"date":"2026-04-22T15:50:34","date_gmt":"2026-04-22T07:50:34","guid":{"rendered":"https:\/\/www.shuliygroup.com\/?p=7122"},"modified":"2026-04-22T17:36:15","modified_gmt":"2026-04-22T09:36:15","slug":"3-types-of-egg-tray-molding-machine-you-should-know","status":"publish","type":"post","link":"https:\/\/www.shuliygroup.com\/fr\/3-types-of-egg-tray-molding-machine-you-should-know\/","title":{"rendered":"3 types de machines de moulage de plateaux \u00e0 \u0153ufs \u00e0 conna\u00eetre"},"content":{"rendered":"
\"Machine<\/figure><\/div>\n\n\n\n

Les machines de moulage d\u2019\u0153ufs en pulpe \u00e0 mouvement alternatif, les machines de moulage d\u2019\u0153ufs en rouleau, et les machines de moulage d\u2019\u0153ufs rotatives sont trois types de machines \u00e0 fabriquer des \u0153ufs en papier. Elles diff\u00e8rent consid\u00e9rablement en avantages, efficacit\u00e9 de production, et co\u00fbts de maintenance, et conviennent \u00e0 diff\u00e9rentes \u00e9chelles de production. Beaucoup de clients ont tendance \u00e0 tomber dans le pi\u00e8ge de poursuivre aveugl\u00e9ment une haute vitesse ou de se concentrer uniquement sur la ma\u00eetrise des co\u00fbts lors du choix de l\u2019\u00e9quipement. Cela conduit souvent \u00e0 un d\u00e9calage entre l\u2019\u00e9quipement de production et les besoins r\u00e9els, augmentant les co\u00fbts d\u2019exploitation et affectant la r\u00e9alisation des commandes. Ensuite, nous fournirons une comparaison d\u00e9taill\u00e9e de ces trois types de machines \u00e0 \u0153ufs et clarifierons les \u00e9chelles de production et sc\u00e9narios d\u2019application qui leur conviennent le mieux.<\/p>\n\n\n\n

Machine de moulage de plateaux d'\u0153ufs \u00e0 mouvement alternatif<\/strong><\/h2>\n\n\n\n

A reciprocating machine \u00e0 plateaux \u00e0 \u0153ufs<\/a> is a type of pulp molding equipment in which the forming mold moves back and forth between the pulp tank and the transfer mold. This intermittent motion pattern enables the processes of egg tray forming and demolding to be completed in a cyclical manner.
Unlike fully automatic rotary systems, reciprocating machines employ a step-by-step workflow; consequently, they feature a simpler structure and offer a more economical cost. Currently, reciprocating egg tray forming machines have become the preferred choice and mainstream equipment for small to medium-sized egg tray production lines.<\/p>\n\n\n\n

Motion mode:<\/strong> The upper and lower molds perform vertical reciprocating movement. The lower mold absorbs pulp and then closes with the upper mold to form a wet blank. The upper mold subsequently transfers the wet blank and releases it. The entire process is automated, with no complex transmission structure.<\/p>\n\n\n\n

Production capacity:<\/strong> A single machine has a capacity of 1,200\u20132,500 pieces per hour, with a daily output of 1-5 tons. Total production capacity can be increased by adding more machines, making it flexible for small-batch, multi-specification production.<\/p>\n\n\n\n

Equipment specifications:<\/strong> The machine adopts a vertical frame structure with a moderate size, occupying approximately 20\u201330 square meters. It is easy to install and well-suited for small factory layouts.<\/p>\n\n\n\n

Operation & maintenance:<\/strong> The equipment is equipped with a simple PLC control system, with preset parameter templates for multiple egg tray specifications. Production can be initiated with one-click selection. It has few wearing parts, readily available spare components, and low maintenance difficulty, requiring no professional technical personnel.<\/p>\n\n\n\n

Core Advantages<\/strong><\/p>\n\n\n\n

High Cost-Effectiveness:<\/strong> Characterized by low investment costs and a short payback period, the initial investment required for this machine is 30%\u201350% lower than that of rotary or drum-type egg tray molding machines, making it an ideal choice for startups and small-to-medium-sized factories with limited budgets.<\/p>\n\n\n\n

High Flexibility:<\/strong> Mold replacement takes less than 20 minutes, allowing for rapid switching between the production of different egg tray specifications\u2014such as 30-cell and 60-cell trays. By simply changing the molds, the equipment can also produce fruit trays, bottle trays, coffee cup carriers, quail egg trays, and various other pulp-molded products, thereby effectively maximizing equipment utilization.<\/p>\n\n\n\n

Easy Upgradability:<\/strong> Existing reciprocating molding machines can be upgraded and retrofitted at a low cost without the need to replace the entire unit. Following the upgrade, energy consumption can be reduced by 20%\u201325%, while the yield rate of finished products can exceed 98%.<\/p>\n\n\n\n

Low Maintenance Costs:<\/strong> Featuring a straightforward mechanical structure and a low failure rate, the machine requires minimal technical expertise from operators, and spare parts are readily available. Its long-term operating and maintenance costs are approximately 50% lower than those of the other two types of molding machines.<\/p>\n\n\n\n

Applicable Scales and Scenarios<\/strong><\/p>\n\n\n\n

La machine de moulage d\u2019\u0153ufs \u00e0 mouvement alternatif est bien adapt\u00e9e aux investisseurs de petite \u00e0 moyenne taille, aux nouveaux entrants dans l\u2019industrie des plateaux \u00e0 \u0153ufs, aux pays \u00e0 faibles co\u00fbts de main-d\u2019\u0153uvre, et aux entreprises ax\u00e9es sur le recyclage du papier usag\u00e9 et l\u2019emballage \u00e9cologique. Cet \u00e9quipement offre la flexibilit\u00e9 de g\u00e9rer des commandes en petites s\u00e9ries impliquant plusieurs sp\u00e9cifications de plateaux \u00e0 \u0153ufs, ce qui le rend particuli\u00e8rement adapt\u00e9 aux clients dans des r\u00e9gions en d\u00e9veloppement comme l\u2019Asie du Sud-Est et l\u2019Afrique. Il constitue une solution id\u00e9ale pour des environnements de production avec un espace d\u2019usine limit\u00e9 ou une alimentation \u00e9lectrique insuffisante, ainsi que pour des entreprises privil\u00e9giant des op\u00e9rations \u00e0 faible co\u00fbt plut\u00f4t qu\u2019une production de masse \u00e0 grande vitesse.<\/p>\n\n\n\n

\"Machine<\/figure><\/div>\n\n\n\n

Roller Egg Tray Molding Machine<\/strong><\/p>\n\n\n\n

La machine de moulage de plateaux d'\u0153ufs \u00e0 rouleaux utilise un tambour rotatif (sp\u00e9cifiquement un syst\u00e8me de moulage par tambour) pour s'immerger en continu dans la p\u00e2te \u00e0 papier, compl\u00e9tant ainsi le processus de formation du plateau avant de transf\u00e9rer les produits moul\u00e9s \u00e0 l'\u00e9tape de s\u00e9chage. En tant qu'\u00e9quipement de moulage de plateaux d'\u0153ufs avec la capacit\u00e9 de production la plus \u00e9lev\u00e9e actuellement disponible, il est id\u00e9al pour la fabrication \u00e0 grande \u00e9chelle et capable de g\u00e9rer efficacement des commandes de volume \u00e9lev\u00e9. Les principaux avantages de cet \u00e9quipement r\u00e9sident dans sa grande vitesse, son efficacit\u00e9 exceptionnelle et ses capacit\u00e9s d'\u00e9conomie d'\u00e9nergie, lui permettant de r\u00e9pondre parfaitement aux exigences rigoureuses de la production de masse dans les installations de fabrication \u00e0 grande \u00e9chelle. Ce processus cyclique ininterrompu permet une production continue, augmentant ainsi consid\u00e9rablement la production globale.<\/p>\n\n\n\n

Motion mode:<\/strong> Dual rollers rotate continuously. Molds are mounted on the roller surfaces, and pulp is formed through vacuum suction, enabling continuous production.<\/p>\n\n\n\n

Production capacity:<\/strong> A single machine can achieve a capacity of 7,000\u201312,000 pieces per hour, with a daily output of 10\u201320 tons. This is 5\u20138 times that of a reciprocating molding machine, meeting the demand for rapid delivery of large-volume orders.<\/p>\n\n\n\n

Equipment specifications:<\/strong> The machine is relatively large in size, occupying approximately 50\u201380 square meters. Its continuous production line layout can be equipped with a large-scale drying system and automatic stacking devices, offering a high level of automation.<\/p>\n\n\n\n

Operation & maintenance:<\/strong> It adopts a fully automated control system and requires professional technical personnel for operation. Key components (rollers and molds) demand high precision, resulting in a moderate level of maintenance complexity. Regular inspection and maintenance of the roller surfaces and vacuum system are required in the later stages.<\/p>\n\n\n\n

Principaux avantages<\/strong><\/h3>\n\n\n\n

High speed & efficiency:<\/strong> Continuous production and a forming speed of 1 second per mold enable output far exceeding that of reciprocating and rotary molding machines, making it ideal for handling large-volume orders of over one million pieces with high delivery efficiency.<\/p>\n\n\n\n

Energy saving & consumption reduction:<\/strong> It adopts high-consistency pulping (8%\u201312%) combined with a waste heat recovery system, reducing unit energy consumption by 25% compared to traditional reciprocating molding machines. Power consumption per ton of product is controlled within 1,800\u20132,200 kWh, resulting in lower long-term operating costs.<\/p>\n\n\n\n

Stable product quality: <\/strong>The double-roller molding machine enables precise temperature control and uniform pulp absorption, ensuring consistent product thickness and high stiffness. The qualified product rate reaches \u226599%, reducing raw material waste. It is suitable for the production of high-end egg trays or large-volume orders.<\/p>\n\n\n\n

Scalability advantages: <\/strong>A single machine can meet the mass production needs of large factories without requiring a significant increase in the number of units. This saves factory space and labor costs while improving overall production efficiency.<\/p>\n\n\n\n

Applicable Scale and Application Scenarios<\/strong><\/p>\n\n\n\n

La machine de moulage d\u2019\u0153ufs rotative est particuli\u00e8rement adapt\u00e9e \u00e0 la production industrielle \u00e0 grande \u00e9chelle et est largement utilis\u00e9e dans les usines de fabrication de plateaux \u00e0 \u0153ufs, les entreprises d\u2019emballage \u00e0 l\u2019exportation, les installations de production de plateaux de fruits, et le secteur de l\u2019emballage alimentaire \u00e9cologique. Cet \u00e9quipement est capable de satisfaire de grandes commandes d\u2019exportation pour des plateaux \u00e0 \u0153ufs destin\u00e9s \u00e0 des r\u00e9gions telles que l\u2019Europe, les \u00c9tats-Unis, et l\u2019Asie du Sud-Est. Il repr\u00e9sente le choix id\u00e9al pour la production de masse de plateaux \u00e0 \u0153ufs de sp\u00e9cifications standard, principalement en raison de sa grande capacit\u00e9 de production, de son efficacit\u00e9 exceptionnelle, et de sa faible perte de mat\u00e9riau. Pour les entreprises disposant d\u2019un espace d\u2019usine ample, d\u2019une alimentation \u00e9lectrique stable, et d\u2019un syst\u00e8me de gestion de production robuste, cet \u00e9quipement constitue le choix optimal.<\/p>\n\n\n\n

Rotary Egg Tray Molding Machines<\/strong><\/p>\n\n\n\n

Une machine de moulage de plateaux d'\u0153ufs rotative utilise un syst\u00e8me de moule \u00e0 tambour tournant qui forme en continu des plateaux d'\u0153ufs \u00e0 partir de pulpe. Contrairement aux machines \u00e0 mouvement alternatif, qui fonctionnent par cycles, les machines rotatives fonctionnent sans interruption, am\u00e9liorant ainsi consid\u00e9rablement l'efficacit\u00e9 et la production.<\/p>\n\n\n\n

Motion mode:<\/strong> A 4\/6\/8-mold rotary table enables continuous rotation. Each station independently completes pulp suction, forming, and demolding processes, balancing efficiency and flexibility.<\/p>\n\n\n\n

Production capacity:<\/strong> A single machine can achieve an output of 3,000\u20136,000 pieces per hour, with a daily capacity of 5\u201310 tons. It falls between reciprocating and roller molding machines in terms of productivity, and capacity can be increased by adding more stations.<\/p>\n\n\n\n

Equipment specifications:<\/strong> The machine occupies approximately 30\u201350 square meters. It features a turntable layout and can be equipped with a medium-sized drying system and automatic sorting devices. Its level of automation is higher than that of reciprocating molding machines but lower than that of roller molding machines.<\/p>\n\n\n\n

Operation & maintenance:<\/strong> It is equipped with a PLC intelligent control system, offering moderate operational complexity and requiring a small number of skilled technicians. Mold replacement is convenient, and it has fewer wearing parts than roller molding machines. Maintenance costs fall between those of reciprocating and roller molding machines.<\/p>\n\n\n\n

Core Advantages<\/strong><\/p>\n\n\n\n

Maximum Efficiency and Exceptional Cost-Effectiveness:<\/strong> Its production capacity is 2 to 3 times that of reciprocating molding machines, with mold changeovers taking less than 30 minutes. The equipment allows for rapid switching between different specifications and types of pulp-molded products, making it ideally suited for production environments characterized by multiple orders and product varieties. Its initial investment cost is 50% lower than that of rotary molding machines, yet its production capacity exceeds that of reciprocating machines. This equipment is particularly suitable for medium-to-large-scale factories seeking to undergo technological upgrades and modernization.<\/p>\n\n\n\n

Robust Stability:<\/strong> Supports independent operation across multiple workstations. Should a fault occur at a single station, the remaining stations continue to operate normally, thereby effectively minimizing losses caused by downtime. The equipment boasts an Overall Equipment Efficiency (OEE) of over 88%.<\/p>\n\n\n\n

High Product Precision:<\/strong> Each mold is equipped with an independent vacuum system, ensuring uniform and consistent pulp suction. Product thickness deviation is controlled within \u00b10.2 mm, fully meeting the quality requirements for medium-to-high-end egg tray orders.<\/p>\n\n\n\n

Consistent Product Quality:<\/strong> Features uniform thickness, high molding consistency, and a low defect rate.<\/p>\n\n\n\n

Applicable Scale and Application Scenarios<\/strong><\/p>\n\n\n\n

La machine rotative \u00e0 \u0153ufs est con\u00e7ue pour des usines de taille moyenne \u00e0 grande \u2014 des installations qui disposent g\u00e9n\u00e9ralement d\u2019une source stable de commandes \u00e0 volume \u00e9lev\u00e9. Cet \u00e9quipement peut satisfaire non seulement des commandes de taille moyenne \u00e0 grande pour des plateaux \u00e0 \u0153ufs, mais aussi supporter la production de plateaux de fruits, de plateaux de semis, et divers autres produits moul\u00e9s en pulpe. Il constitue un choix id\u00e9al pour les usines n\u00e9cessitant une flexibilit\u00e9 pour changer entre diff\u00e9rentes sp\u00e9cifications de produits, op\u00e9rant dans des espaces mod\u00e9r\u00e9s, et cherchant \u00e0 \u00e9quilibrer efficacit\u00e9 de production et polyvalence op\u00e9rationnelle.<\/p>\n\n\n\n

Selection Advices<\/strong><\/p>\n\n\n\n

La cl\u00e9 du choix de l\u2019\u00e9quipement est d\u2019adapter votre propre capacit\u00e9 de production, vos exigences de commande, et votre budget. Il n\u2019est pas n\u00e9cessaire de poursuivre aveugl\u00e9ment une haute vitesse, ni de se concentrer excessivement sur la r\u00e9duction des co\u00fbts.<\/p>\n\n\n\n

Si vous \u00eates une startup ou une petite usine avec un budget limit\u00e9, des commandes en petites s\u00e9ries et des besoins de production multi-sp\u00e9cifications, vous pouvez privil\u00e9gier une machine de moulage de plateaux d'\u0153ufs \u00e0 mouvement alternatif. Elle offre un d\u00e9marrage \u00e0 faible co\u00fbt et peut \u00eatre am\u00e9lior\u00e9e ult\u00e9rieurement selon les besoins.<\/p>\n\n\n\n

Si vous \u00eates une usine de taille moyenne ou grande avec des commandes stables de volume moyen \u00e0 \u00e9lev\u00e9, et que vous souhaitez \u00e9quilibrer efficacit\u00e9 et flexibilit\u00e9 tout en vous d\u00e9veloppant dans plusieurs cat\u00e9gories de produits, vous pouvez privil\u00e9gier une machine de moulage de plateaux d'\u0153ufs rotative pour atteindre un \u00e9quilibre entre co\u00fbt et capacit\u00e9 de production.<\/p>\n\n\n\n

Si vous \u00eates une usine de grande envergure avec des commandes d'exportation stables et importantes, et que vous vous concentrez sur une production de masse \u00e0 grande vitesse, une faible perte de mat\u00e9riau et une haute qualit\u00e9 de produit, vous pouvez privil\u00e9gier une machine de moulage de plateaux d'\u0153ufs \u00e0 rouleaux pour am\u00e9liorer l'efficacit\u00e9 de livraison et la comp\u00e9titivit\u00e9 sur le march\u00e9.<\/p>\n\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t

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Machines de moulage de plateaux d'\u0153ufs \u00e0 mouvement alternatif, machines de moulage de plateaux d'\u0153ufs \u00e0 rouleaux, et machines de moulage de plateaux d'\u0153ufs rotatives<\/p>","protected":false},"author":1,"featured_media":4913,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_uag_custom_page_level_css":"","footnotes":""},"categories":[92,60],"tags":[],"class_list":["post-7122","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowledge","category-news","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-25"],"uagb_featured_image_src":{"full":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1.webp",300,225,false],"thumbnail":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1-150x150.webp",150,150,true],"medium":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1.webp",300,225,false],"medium_large":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1.webp",300,225,false],"large":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1.webp",300,225,false],"1536x1536":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1.webp",300,225,false],"2048x2048":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1.webp",300,225,false],"trp-custom-language-flag":["https:\/\/www.shuliygroup.com\/wp-content\/uploads\/2023\/05\/dangai-300x22511-1-16x12.webp",16,12,true]},"uagb_author_info":{"display_name":"admin","author_link":"https:\/\/www.shuliygroup.com\/fr\/author\/admin\/"},"uagb_comment_info":0,"uagb_excerpt":"Reciprocating egg tray molding machines, roller egg tray molding machines, and rotary egg tray molding","_links":{"self":[{"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/posts\/7122","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/comments?post=7122"}],"version-history":[{"count":13,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/posts\/7122\/revisions"}],"predecessor-version":[{"id":7142,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/posts\/7122\/revisions\/7142"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/media\/4913"}],"wp:attachment":[{"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/media?parent=7122"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/categories?post=7122"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.shuliygroup.com\/fr\/wp-json\/wp\/v2\/tags?post=7122"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}